Quality Policy & Objectives

Mission-Critical Interconnect Solutions, Engineered for Excellence

At TAVAS Electron Interconnection Pvt. Ltd., we offer a comprehensive suite of services tailored to the demanding needs of the Aerospace, Defense, Marine, and Space sectors. Our capabilities span the entire product lifecycle — from design and prototyping to full-scale production, integration, and qualification testing.

Each solution is built with precision, compliance, and long-term reliability in mind.

Cable Harness Manufacturing

We specialize in the design and manufacturing of high-reliability wire and cable harnesses for extreme environments.

Capabilities Include:

  • Wire sizes from 30 AWG to 0 AWG

  • Multicore, shielded, overbraided, and EMI/RFI-protected harnesses

  • High-density circular, rectangular, RF, and fiber optic terminations

  • Custom overmolding, sleeving, and potting for environmental protection

  • Full support for UAVs, launch platforms, sub-systems, shelters, and more

All harnesses are built in compliance with IPC/WHMA-A-620, MIL-STD, and customer-specific standards.

Sub-System Integration

TAVAS provides turnkey solutions for sub-system and electronics integration, ensuring seamless mechanical, electrical, and thermal compatibility.

We deliver fully integrated units such as:

  • Breakout Boxes (BOBs)

  • Power Distribution Units (PDUs)

  • Line Replaceable Units (LRUs)

  • Automatic Test Equipment (ATEs)

  • Test Benches and Diagnostic Panels

Services Include:

  • Mechanical enclosure assembly (rack, chassis, sealed)

  • Electrical interconnect routing, cable dressing, and EMI shielding

  • Thermal management, vibration isolation, and environmental sealing

All assemblies undergo functional testing, validation, and traceability as per project specs.

Build-to-Print / Box Build Assemblies

We bring your designs to life with complete Build-to-Print (BTP) and Box Build services.

Offerings:

  • Custom control panels and sealed enclosures

  • Wired racks, panels, and chassis assemblies

  • End-to-end manufacturing — including procurement, assembly, testing, and packaging

  • Full documentation support (BOM, wiring lists, test reports)

We maintain strict adherence to customer drawings, IPC, and military build standards, ensuring fit, form, and function.

Design & Engineering Support

Our in-house engineering team supports both design from scratch and design optimization.

Capabilities Include:

  • 2D and 3D cable harness design and routing

  • Connector and backshell selection

  • Thermal and EMI simulation

  • Design for Manufacturability (DFM) and Design for Testability (DFT)

  • Development of custom metal housings, mounts, and backshells

We use advanced CAD tools like SolidWorks, AutoCAD, Pro-E, and deliver complete design packages with technical documentation.

Testing & Qualification

Every assembly we produce is subjected to rigorous in-house and customer-specific testing protocols.

Testing Services:

  • Continuity and insulation resistance testing

  • First Article Inspection (FAI) as per AS9102

  • Environmental Stress Screening (ESS) to MIL-STD-2164

  • Functional and high-voltage (HiPot) tests

  • Custom test jigs and procedures

We also support traceability, inspection records, and compliance documentation to meet critical QA audits.